Steel being made inside a mill
Green steel · 2026

Green Steel Revolution: How H2-DRI Replaces Coal

Hydrogen instead of coking coal. Water vapour instead of CO 2 . Here is what it costs in 2026.
The problem

Blast furnaces run on coal

2.32 t CO 2 per tonne of crude steel from the blast furnace. Source: worldsteel Sustainability Indicators.
How H2-DRI works

Hydrogen strips oxygen from iron ore

In a shaft furnace, hydrogen reacts with iron ore to make direct reduced iron . The by-product is water, not CO 2 .
The fuel

Green only if the hydrogen is green

The near-zero route uses 100% renewable hydrogen made by electrolysis. Source: ICCT, Aug 2026.
US cost benchmark

What a tonne of green steel costs

$812/t US H2-DRI-EAF production cost: 34% more than a relined blast furnace (about $606/t implied), 24% more than a new one.
Where the $812 goes

Energy and ore dominate

Energy (mostly electrolysis) 39% · ~$317. Iron ore & raw materials 38% · ~$309. Capital & other costs 23% · ~$187.
The tipping point

Hydrogen at $1/kg flips the math

At $1.0/kg hydrogen, H2-DRI-EAF steel costs $491/t vs $539/t for blast-furnace steel, with no carbon price at all.
EU CBAM

Coal steel now pays at the EU border

€82.32 CBAM certificate price per tonne of CO 2 , Q3 2026.
Closing the gap

Cheaper power, better ore

ICCT finds the premium narrows with cheaper regional industrial electricity or imported Brazilian iron ore .
US policy

Tax credits could erase most of the premium

34% → 5% Ten years of 45V clean-hydrogen credits plus the proposed Steel Modernization Act support would shrink the premium to about 5%.
Your next step

What does CBAM cost your steel imports?

Model certificate costs for steel, aluminium, cement and fertiliser in our free calculator.