Green steel · 2026
Green Steel Revolution: How H2-DRI Replaces Coal
Hydrogen instead of coking coal. Water vapour instead of CO 2 . Here is what it costs in 2026.
The problem
Blast furnaces run on coal
2.32 t CO 2 per tonne of crude steel from the blast furnace. Source: worldsteel Sustainability Indicators.
How H2-DRI works
Hydrogen strips oxygen from iron ore
In a shaft furnace, hydrogen reacts with iron ore to make direct reduced iron . The by-product is water, not CO 2 .
The fuel
Green only if the hydrogen is green
The near-zero route uses 100% renewable hydrogen made by electrolysis. Source: ICCT, Aug 2026.
US cost benchmark
What a tonne of green steel costs
$812/t US H2-DRI-EAF production cost: 34% more than a relined blast furnace (about $606/t implied), 24% more than a new one.
Where the $812 goes
Energy and ore dominate
Energy (mostly electrolysis) 39% · ~$317. Iron ore & raw materials 38% · ~$309. Capital & other costs 23% · ~$187.
The tipping point
Hydrogen at $1/kg flips the math
At $1.0/kg hydrogen, H2-DRI-EAF steel costs $491/t vs $539/t for blast-furnace steel, with no carbon price at all.
EU CBAM
Coal steel now pays at the EU border
€82.32 CBAM certificate price per tonne of CO 2 , Q3 2026.
Closing the gap
Cheaper power, better ore
ICCT finds the premium narrows with cheaper regional industrial electricity or imported Brazilian iron ore .
US policy
Tax credits could erase most of the premium
34% → 5% Ten years of 45V clean-hydrogen credits plus the proposed Steel Modernization Act support would shrink the premium to about 5%.
Your next step
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